Forging is a process where metal is shaped by applying pressure using a hammer or a press. It is one of the oldest methods used to make strong parts from metal. In this method, a metal piece is heated (sometimes) and then pressed or hit into a specific shape using special tools called dies.
A metal piece is placed on a tool or die.
A hammer or press applies force to shape the metal.
This process gives strength and proper shape to the part.
Open Die Forging – Used for big parts like shafts or flanges. No fixed shape die.
Closed Die Forging – Uses fixed shape dies to make exact shapes like gears, crankshafts.
Cold Forging – Forging at room temperature (used for bolts, screws).
Ring Rolling – Makes round rings like bearings and gear blanks.
Makes very strong parts.
Saves material compared to cutting or welding.
Can be used with many metals: steel, aluminum, titanium, etc.
Good for making reliable parts used in cars, planes, machines, and even medical tools.
Automobile industry – engine parts, gears
Aerospace – jet engine parts
Oil and gas – valves, connectors
Medical – hip implants, knee parts
Defense – weapons, safety parts
We at Forging Consultant help companies set up full forging units. We provide:
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From start to finish, we manage everything for our customers across India and globally.
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