Nickel Alloy, Inconel & Duplex Flanges

Nickel Alloy, Inconel & Duplex Flanges – Turnkey Forging Solutions by Adhvika Forge Tech

We specialize in delivering complete turnkey solutions for the manufacturing of Nickel Alloy, Inconel, and Duplex Flanges, right from design to production. With a deep understanding of forging metallurgy, advanced tooling design, and process engineering, our team ensures that each flange meets the highest global standards for performance, durability, and safety.

Why Nickel Alloy, Inconel, and Duplex Flanges?

These three materials are industry favorites for critical applications due to their outstanding mechanical properties and resistance to harsh environments:

1. Nickel Alloy Flanges – Exceptional resistance to acids, alkalis, and high-temperature oxidation. Ideal for chemical processing plants, marine environments, and food industry equipment.

2. Inconel Flanges – Known as a superalloy, Inconel maintains strength at temperatures exceeding 1000°C, making it indispensable in aerospace, gas turbines, heat exchangers, and marine exhaust systems.

3. Duplex Stainless Steel Flanges – Combining the best of austenitic and ferritic structures, Duplex offers double the strength of conventional stainless steel and excellent resistance to chloride stress corrosion cracking, widely used in offshore, oil & gas, and desalination plants.

Our Turnkey Approach

When you choose Forging Consultant, you’re not just buying a machine or a product – you’re investing in a complete forging solution:

• Design & Engineering – We create precise CAD designs, conduct simulation testing, and optimize die geometry for maximum yield and minimal material waste.

• Tooling & Die Manufacturing – High-precision dies and tooling are developed in-house, ensuring perfect fitment and repeatability in production.

• Material Selection & Testing – We help you choose the right grade for your application and carry out destructive and non-destructive testing to validate quality.

• Open Die Forging Solutions – Our expertise in open die forging enables the production of large-diameter, high-strength flanges for heavy-duty industrial use.

• Heat Treatment & Machining – Flanges are heat-treated for improved mechanical properties and machined to precise dimensional tolerances.

• Inspection & Certification – Every component is inspected using ultrasonic testing, PMI, hardness, and dimensional checks, followed by certification as per ASTM, ASME, or customer-specific standards.

Applications Across Industries

Our forged Nickel Alloy, Inconel, and Duplex Flanges are trusted by clients worldwide in:

• Oil & Gas – High-pressure pipelines, subsea equipment, and refinery components.

• Aerospace & Defense – High-temperature and high-strength structural components.

• Chemical & Petrochemical Plants – Corrosion-resistant fittings and connectors.

• Marine & Shipbuilding – Seawater-resistant flanges and fittings.

• Power Generation – Turbine connections, nuclear plant piping systems.

Why Choose Forging Consultant ?

• 100+ Years Combined Team Experience in forging, tooling, and machine installation.

• One-Window Turnkey Solution – From concept to commissioning.

• Expertise in both Closed Die & Open Die Forging industries.

• In-house facilities in India & China for low-cost and high-precision manufacturing.

• Commitment to energy-efficient, high-yield forging processes.

• Proven track record in delivering projects globally with quick ROI.

Our Role in the Open Die Forging Industry

In open die forging, large billets or ingots are forged into flanges using hydraulic presses, pneumatic hammers, or radial forging machines. This process allows flexibility in size, shape, and grade selection, which is critical for producing custom-engineered flanges for heavy industries.
At Forging Consultant, we have mastered the control of grain flow, forging reduction ratios, and temperature management to produce flanges with superior toughness and long service life.

✅ From Design → Tooling → Forging → Heat Treatment → Machining → Final Inspection – We handle it all.

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