Aerospace Forging Best Forging Solution

We work with Titanium, Inconel, Aluminum, and Super Duplex Materials.

Aerospace industry demands components that are extremely strong, lightweight, and precise. From turbine blades to landing gear shafts, every part must withstand high stress, extreme temperatures, and fatigue. This is where forging plays a vital role. Forging transforms metal into components with superior mechanical properties, making it ideal for aerospace applications.

What is Aerospace Forging ?

Aerospace forging is the process of shaping metals such as Titanium, Aluminum alloys, Inconel, Super Duplex, and Nickel-based alloys using controlled pressure. Unlike casting, forging ensures the metal’s grain flow follows the shape of the component, giving it higher strength, toughness, and fatigue resistance.

Materials Commonly Used

Titanium & Titanium Alloys: Lightweight, corrosion-resistant, high-strength for jet engines and airframes.
Aluminum Alloys: For fuselage parts, control arms, and structural components due to its low weight.
Inconel & Nickel Alloys: For turbine blades, exhaust systems, and high-temperature applications.
Super Duplex & Stainless Steel: For landing gear and critical structural parts.

Aerospace Forging Process – Step by Step

Material Selection: Choose the right alloy based on strength, fatigue, and temperature requirements.
Billet Preparation: Metal billets are cut to size and preheated for forging.
Forging: Using Electric Screw Press, Hydraulic Press, or CNC Hammers, billets are shaped into near-net components. This improves grain flow, reduces internal defects, and increases durability.
Heat Treatment: Components are heat-treated for desired hardness, strength, and stress relief.
Machining & Finishing: Forged parts are machined to precise tolerances, ready for aerospace assembly.
Quality Control: Every component undergoes NDT (Non-Destructive Testing), dimensional inspection, and metallurgical testing to meet aerospace standards.

Why Aerospace Forging is Preferred

High Strength & Reliability: Forged parts can handle extreme loads better than cast or machined components.
Fatigue Resistance: Optimized grain flow reduces the risk of cracks.
Lightweight Components: Critical for fuel efficiency in aircraft.
Cost-effective in the Long Run: Less scrap, longer life, and fewer failures.

Our Expertise – Forging Consultant Group

Forging Consultant Group, we specialize in turnkey aerospace forging solutions. From die design, process development, component simulation, and production setup, to quality control and delivery, we offer end-to-end services. Our team ensures high-precision forging, minimal material wastage, and faster time-to-market for aerospace manufacturers.

We work with Titanium, Inconel, Aluminum, and Super Duplex materials, creating parts like: