Forging Consultant – Amit Singh

How We Work – End-to-End Forging Solutions

At Adhvika Forge Tech, led by Forging Consultant Amit Singh, we provide complete forging solutions to industries worldwide. Our expertise spans from conceptualizing a forging project to executing it efficiently with precision, cost-effectiveness, and high-quality standards. Our work process ensures every step is handled professionally, so clients can rely on us as a single-window solution provider for open die forging, closed die forging, cold forging, and precision alloy components.

1. Forging Plant Setup

We begin every project with a detailed evaluation of client requirements, production targets, and material specifications. Our forging plant setup services include:

Site Selection & Layout Planning: Determining the optimal plant layout to ensure smooth material flow, safe working zones, efficient energy usage, and future expansion potential.
Civil & Structural Work Planning: Guidance on foundations, flooring, crane paths, and structural support tailored to forging machines, presses, and hammers.
Utility Planning: Assessment and provision of electrical load, compressed air, water cooling, and other utilities essential for high-capacity forging operations.

Our goal is to ensure the plant setup is efficient, safe, and scalable, allowing clients to achieve maximum productivity with minimal downtime.

2. Machine Selection & Procurement

Choosing the right machine is crucial to ensure precise forging, material saving, and cost efficiency. We help clients select machinery based on:

Material Types: Steel, aluminum alloys, titanium, Inconel, super duplex, and other exotic alloys.
Component Complexity: Simple shafts or high-precision aerospace and automotive parts.
Production Volume: From small-batch prototyping to high-volume mass production.
Press Types & Capacity: Electric screw presses, direct drive screw presses, mechanical presses, double-column hammers, pneumatic hammers, upsetting machines, trimming presses, and ring rolling machines.

We also negotiate with global and local manufacturers, ensuring clients get the best combination of quality, technology, and cost.

3. Project Management

Effective project execution is key to achieving deadlines and budgets. Our project management approach covers:

Planning & Scheduling: Detailed timelines for plant setup, machine installation, and trial production.
Coordination: Seamless communication between civil contractors, machine suppliers, tool designers, and manpower teams.
Monitoring & Quality Control: Regular inspection of machine installation, foundation alignment, hydraulic & electrical connections, and trial runs.
Automation & Industry 4.0 Integration: Implementing automated material handling, robotic forging, and digital monitoring for precision and efficiency.

Our experienced team ensures projects are delivered on time, within budget, and without compromising on quality.

4. Component Design & Tooling

We specialize in forging component design and tooling development:

Die Design & Simulation: Using advanced CAD/CAM and forging simulation software to optimize die geometry, minimize material wastage, and improve component quality.
Bolster & Fixture Design: Ensuring long die life, safe operations, and uniform load distribution.
Prototype Development: Rapid development of sample components for trials and process validation.
Material Selection & Heat Treatment: Advising on suitable alloys and processing techniques for durability, strength, and corrosion resistance.

Our focus is on delivering components with high dimensional accuracy, minimal defects, and optimal material utilization.

5. Costing of Components

Accurate costing is critical to profitability in forging projects. We provide:

Raw Material Estimation: Based on current market rates, scrap allowance, and material yield calculations.
Process Costing: Considering forging, trimming, heat treatment, machining, inspection, and logistics.
Manpower & Overhead Analysis: Detailed cost for operators, engineers, and support staff.
ROI & Break-Even Analysis: Helping clients forecast profitability and set realistic pricing strategies.

By providing a transparent and detailed costing analysis, we help clients make informed decisions and maximize ROI.

6. Manpower Supply

We provide skilled manpower for every stage of forging operations:

Machine Operators: Trained in running screw presses, hammers, hydraulic presses, and ring rolling machines.
Tooling & Die Experts: For die installation, maintenance, and adjustment.
Engineers & Supervisors: Managing production, quality, and process optimization.
Support Staff: Safety officers, logistics coordinators, and material handlers.

Our manpower solutions are flexible, skilled, and trained according to industry standards, ensuring smooth operations from day one.

7. End-to-End Turnkey Solutions

By integrating all these services, Adhvika Forge Tech offers a true turnkey solution:

Plant design and civil foundation
Machine selection, procurement, and installation
Process design and component development
Costing, ROI analysis, and manpower supply
Trial production, quality assurance, and automation

Our commitment to excellence, innovation, and client satisfaction makes us a trusted partner in the forging industry. Whether it is automotive shafts, aerospace components, defense parts, medical implants, or industrial forgings, we ensure clients receive complete, efficient, and cost-effective solutions under one roof.